Air-Cooled Compressor Intercoolers

Compressor intercoolers are vital for multi-stage air compressors, cooling air between compression stages to improve efficiency, reduce moisture, and protect equipment. Our air-cooled intercoolers, available through AirCooledAftercoolers.com, are designed for industries like manufacturing, oil and gas, and automotive, ensuring reliable performance in demanding conditions.[](https://www.atlascopco.com/en-ae/compressors/air-compressor-blog/air-compressor-intercooler-and-aftercooler)

  • Enhanced Efficiency: Cools air to near ambient temperature (20-30°F above), increasing air density for better compression in subsequent stages.
  • Robust Materials: Constructed with aluminum or stainless steel for durability and corrosion resistance in high-pressure environments.
  • Moisture Reduction: Condenses moisture between stages, protecting compressor components and downstream equipment from corrosion.
  • Wide Flow Range: Supports multi-stage compressors with flow rates from 50 to 5,000 SCFM, tailored to specific system requirements.
  • Industrial Applications: Ideal for heavy-duty processes in manufacturing, petrochemical, and automotive industries requiring consistent air quality.
  • Customizable Designs: Offers AC or DC power options, NPT or flange connections, and compliance with ASME standards for seamless integration.
Standard Intercoolers:
Multi-Stage Compressor Applications
  • High-Efficiency Fins
  • Low-Pressure Drop
  • Flow Rates: 50-5,000 SCFM
Standard Air-Cooled Intercooler
Custom Intercoolers:
Multi-Stage Compressor Applications
  • Tailored Flow Capacities
  • Specialized Materials
  • Custom Fittings & Mounts
Custom Air-Cooled Intercooler

Air-Cooled Compressor Intercoolers

In multi-stage compressors, intercoolers cool air between compression stages, reducing temperature and moisture to improve efficiency and protect components. Available through AirCooledAftercoolers.com, our air-cooled intercoolers are engineered for industries like petrochemical, automotive, and manufacturing, offering reliable cooling without the need for water-based systems.[](https://www.atlascopco.com/en-ae/compressors/air-compressor-blog/air-compressor-intercooler-and-aftercooler)

Why Use Air-Cooled Intercoolers

Air-cooled intercoolers enhance compressor efficiency by cooling air to within 20-30°F of ambient temperature, increasing air density for better compression in later stages. They condense moisture, reducing corrosion risks, and are built with durable materials like aluminum or stainless steel to handle pressures up to 250 PSI. Their fan-driven design eliminates water requirements, lowering maintenance and operational costs compared to water-cooled models, making them ideal for environments without water resources.[](https://www.about-air-compressors.com/intercooler/)

Applications and Features

These intercoolers support multi-stage compressors in applications such as industrial manufacturing, oil and gas processing, and automotive assembly. Features include high-efficiency cooling fins, low-pressure drop designs, and customizable options like AC or DC power, NPT or flange connections, and ASME-compliant construction. Optional moisture separators and automatic drains enhance air quality for sensitive processes, ensuring durability and performance in demanding conditions.

Common FAQs

A compressor intercooler is a heat exchanger that cools air between stages in a multi-stage compressor, reducing temperature and moisture. This improves compression efficiency, protects components, and ensures high-quality air for industries like manufacturing and oil and gas.[](https://www.atlascopco.com/en-ae/compressors/air-compressor-blog/air-compressor-intercooler-and-aftercooler)

Air-cooled intercoolers eliminate the need for water, reducing maintenance and costs. They offer efficient cooling, handle high flow rates (50-5,000 SCFM), and are ideal for environments without water access, providing reliable performance for multi-stage compressors.[](https://www.about-air-compressors.com/intercooler/)

Key features include high-efficiency fins, low-pressure drop designs, and durable materials like aluminum or stainless steel. Look for flow rate compatibility (50-5,000 SCFM), customizable fittings (NPT, flange), and optional separators for applications needing high air purity.[](https://www.compressoraftercoolers.com/AirCooledAftercoolers.html)

Intercoolers cool air between compression stages in multi-stage compressors, while aftercoolers cool air after the final stage before discharge. Intercoolers enhance efficiency during compression, and aftercoolers ensure usable air for downstream processes.[](https://www.atlascopco.com/en-ae/compressors/air-compressor-blog/air-compressor-intercooler-and-aftercooler)

Monthly external cleaning of fins prevents dust buildup, while annual internal inspections ensure performance. Check fans and connections for wear. Automatic drains reduce manual upkeep, maintaining air quality and efficiency in multi-stage compressors.[](https://www.atlascopco.com/en-ae/compressors/air-compressor-blog/air-compressor-intercooler-and-aftercooler)

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